This unit applies to the setting up of machines for production changes in a TCF enterprise where discretion and judgement may be required, for both self and others, in planning and selecting processes, procedures or outcomes.

Work may be conducted in small to large scale enterprises and may involve individual and team activities. Work is performed within defined procedures under direct supervision.

The unit is applied according to OHS and workplace practices of the enterprise, which may include:

requirements prescribed by legislation, awards, agreements and conditions of employment

standard operating procedures

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

This unit requires the application of skills associated with problem solving, initiative and enterprise and planning and organising to ensure machine settings and operations achieve required specifications. Communication skills will be used to interpret product specifications, inform personnel and maintain records. Self management skills are used to ensure work meets quality and work standards.

Prerequisites

ELEMENTS

PERFORMANCE CRITERIA

1 Set machine/s

1.1 Product specifications are interpreted correctly in relation to machine setting requirements

1.2 Machine is set in accordance with product specifications, machine manufacturer instructions and OHS practices

2 Conduct sample runs

2.1 Material to be used for sampling is obtained

2.2 Machine is operated in accordance with manufacturer and workplace instructions to produce a specified sample

3 Organise sample quality testing

3.1 Sample is tested, or the test is organised, in accordance with workplace practices to ensure required standards of quality are met

4 Re-adjust machine settings to meet requirements

4.1 Test results are interpreted to determine adjustment requirements

4.2 Adjustment changes are assessed in accordance with product and machine specifications

4.3 Appropriate production personnel are informed of the availability of the newly set up machine in accordance with workplace practices

5 Maintain records

5.1 Records are maintained and reports prepared, where necessary, in accordance with workplace practices

This describes the essential skills and knowledge and their level, required for this unit

Demonstrates knowledge of:

setting up and adjustment requirements for the range of machines and equipment used in the workplace

quality requirements

machine manufacturer specifications

safety and environmental aspects of relevant workplace activities

OHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices

Demonstrates skills to:

set and operate machines

test and analyse samples

apply all the relevant safety practices when working in the industry

communicate effectively with individuals, work groups and supervisors

interpret and carry out established procedures

read, interpret and follow information on work specifications, , standard operating procedures and work instructions and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to:

interpret specifications for machine settings

perform sample runs

arrange or conducting testing of sample

make appropriate re-adjustments

apply workplace health and safety policies in production operations

maintain accurate records

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks

identifying improvements

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment used and work processes

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

completing work systematically with attention to detail without damage to goods and equipment

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent Assessment

This unit may be assessed independently or in combination with other relevant units.

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Machines may include:

any machine typically used in the TCF sector concerned

microprocessor or computer controlled machines

both production and facility equipment used in the enterprise

OHS practices

OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other OHS practices relevant to the job and enterprise

Sector

All

This unit contains employability skills.